Hawaiian BBQ Chicken Sandwiches

These Hawaiian BBQ Chicken Sandwiches combine sweet, smoky, and tropical flavors into one irresistible meal. With juicy grilled chicken, caramelized pineapple slices, and a bold BBQ glaze, this sandwich is the perfect blend of sweet and savory. Each bite delivers texture and contrast—crisp lettuce, tender meat, and the soft warmth of a toasted bun. It’s ideal for backyard gatherings, quick weeknight dinners, or any summer cookout.

What makes this sandwich stand out is the fusion of flavors. The tropical notes from the grilled pineapple pair perfectly with the smoky BBQ chicken, while the fresh vegetables add crunch and freshness. It’s a dish that feels indulgent without being overly complicated.

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Why You’ll Love This Recipe

There are several reasons why this sandwich will become a regular in your meal rotation:

• Bold Flavor: The mix of sweet pineapple juice and smoky BBQ rub creates a mouthwatering glaze.
• Quick Preparation: It comes together in under 30 minutes, making it perfect for busy evenings.
• Versatile: Serve it for lunch, dinner, or even casual entertaining.
• Crowd-Pleasing: A favorite for both adults and kids.
• Customizable: Easy to adjust ingredients based on your taste or dietary preferences.

Preparation Phase & Tools to Use

Before you start, gather the tools you’ll need for a smooth cooking process. These essentials help ensure the chicken is cooked safely and everything assembles easily.

Essential Tools and Equipment

• Grill or Non-Stick Skillet – For perfectly cooked chicken and pineapple
• Tongs – To safely flip chicken and pineapple without tearing
• Mixing Bowl – For combining the BBQ rub and pineapple juice
• Silicone Brush – To apply the glaze evenly
• Meat Thermometer – To ensure the chicken reaches 165°F

Importance of Each Tool

Using the right tools not only improves the final result but also keeps the cooking process safe and efficient. A meat thermometer prevents undercooking, while a silicone brush helps you glaze the chicken without disturbing the meat’s texture. Grilling pineapple adds depth of flavor that stovetop cooking can’t replicate.

Ingredient List

Here are the ingredients you’ll need, organized for convenience:

Protein and Flavor

• 2 large chicken breasts, filleted
• 1 packet KC Masterpiece Sweet Honey BBQ Sauce & Dry Rub (or your preferred BBQ rub)

Glaze

• 2/3 cup pineapple juice

Toppings

• 4 slices grilled pineapple
• 4 slices red onion
• 4 large pieces of lettuce

Base

• 4 burger buns (brioche, whole grain, or gluten-free optional)

Step-by-Step Instructions

Follow these steps for the best results. Be sure to read the tips and variations after the directions.

1. Prepare the Chicken

• Fillet each chicken breast into two thinner pieces.
• Rub 2 tablespoons of BBQ dry rub onto both sides of the fillets.
• Let the chicken sit for 5 minutes to absorb the seasoning.

2. Grill or Sear the Chicken

• Heat a grill or skillet over medium heat and lightly grease it.
• Cook each fillet for 4–6 minutes per side, or until internal temperature reaches 165°F.
• Remove from heat and let rest for 5 minutes.

3. Make the Pineapple BBQ Glaze

• In a small bowl, mix the remaining BBQ dry rub with pineapple juice to create a thick glaze.
• Brush the glaze over the cooked chicken while it’s still warm.

4. Grill the Pineapple

• Place pineapple slices on the hot grill or pan.
• Cook for 2–3 minutes per side until grill marks appear and sugars caramelize.

5. Assemble the Sandwiches

• Lightly toast the burger buns if desired.
• Layer in this order:
  1. Bottom bun
  2. One lettuce leaf
  3. Glazed BBQ chicken fillet
  4. Grilled pineapple slice
  5. Red onion slice
  6. Second lettuce leaf
  7. Top bun

Tips and Variations

• Make it spicy: Add a dash of cayenne to the glaze or top with sliced jalapeños.
• Low-carb option: Serve the fillings in lettuce wraps.
• Make ahead: Grill the chicken and pineapple the day before and reheat before assembling.

How to Serve Hawaiian BBQ Chicken Sandwiches

These Hawaiian BBQ Chicken Sandwiches are best enjoyed fresh and warm, right off the grill or skillet. The balance of sweet pineapple, smoky chicken, and crisp vegetables makes them perfect for casual get-togethers, family dinners, or even laid-back weekends. You can serve them as a stand-alone meal or elevate the experience with flavorful side dishes and refreshing beverages.

Ideal Occasions for Serving

• Backyard BBQs and summer picnics
• Easy weeknight dinners
• Game-day gatherings
• Birthday parties or potlucks
• Make-ahead lunches for work or school

These sandwiches also reheat well when assembled just before serving, making them an excellent option for meal prep with freshly toasted buns.

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8 Perfect Side Dishes to Serve With This Sandwich

A great side dish can turn a sandwich into a complete, satisfying meal. Here are eight options that pair beautifully with the tropical and smoky flavors of a Hawaiian BBQ Chicken Sandwich.

1. Sweet Potato Fries

Crispy on the outside and tender inside, sweet potato fries bring natural sweetness that complements the pineapple glaze. Sprinkle them with sea salt or chili powder for contrast.

2. Pineapple Coleslaw

Made with shredded cabbage, carrots, and crushed pineapple, this slaw adds crunch and citrusy zing. It lightens the meal while reinforcing the tropical theme.

3. Corn on the Cob with Lime Butter

Freshly grilled corn brushed with melted butter, lime juice, and a pinch of smoked paprika adds a burst of flavor that mirrors the sandwich’s smokiness.

4. Hawaiian Macaroni Salad

A creamy, slightly sweet macaroni salad with carrots, onion, and a touch of vinegar balances the sandwich’s bold BBQ flavors. It’s a traditional side dish in Hawaiian plate lunches.

5. Grilled Vegetable Skewers

Thread bell peppers, zucchini, red onion, and cherry tomatoes onto skewers and grill them until lightly charred. The veggies add color and nutrition without overshadowing the main dish.

6. Tropical Fruit Salad

Combine fresh mango, pineapple, kiwi, and strawberries for a bright, refreshing side. A drizzle of lime juice and honey can elevate the flavor without adding complexity.

7. Seasoned Potato Wedges

Thick-cut wedges tossed in olive oil, garlic powder, and herbs offer a hearty alternative to fries. Bake until golden and serve with extra BBQ sauce for dipping.

8. Pickled Cucumber and Red Onion Salad

A quick-pickled salad cuts through the sweetness and adds a bit of tang. It also echoes the red onion already in the sandwich, tying the meal together.

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Common Mistakes to Avoid

While this recipe is straightforward, a few common mistakes can impact the final result. Avoiding these ensures the sandwich delivers maximum flavor and ideal texture every time.

Overcooking the Chicken

Dry chicken ruins the texture and flavor of the sandwich. Use a meat thermometer and remove the chicken from heat at 165°F. Let it rest before slicing or assembling.

Using Cold or Canned Pineapple Without Grilling

Grilling pineapple intensifies its sweetness and adds a caramelized note that cold or raw pineapple lacks. Always grill for a few minutes on each side to bring out the best flavor.

Skipping the Glaze

The glaze of pineapple juice and BBQ rub is more than a sauce—it’s a core element of the flavor. Brushing it on after cooking enhances the chicken and ties the tropical and smoky profiles together.

Assembling While Ingredients Are Too Hot

If the chicken or pineapple is too hot during assembly, it can wilt the lettuce and make the bun soggy. Let grilled items rest for a couple of minutes before building the sandwich.

Choosing the Wrong Bun

Too soft and the bun may fall apart. Too firm and it overpowers the fillings. Brioche buns are ideal, but pretzel or ciabatta buns also work well. Toasting them lightly prevents sogginess and adds texture.

Not Balancing the Sweetness

Pineapple and BBQ rub can lean sweet. Add savory or acidic elements like sharp onions, pickled vegetables, or a peppery lettuce to maintain balance.

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How to Perfect This Recipe

Customize the Heat Level

Add crushed red pepper flakes, chipotle mayo, or jalapeños for a spicy kick. This adds depth and balances the sweetness of the pineapple.

Layer with Cheese

Melted gouda, pepper jack, or sharp cheddar pairs well with BBQ chicken and pineapple. Cheese adds richness without overpowering the tropical notes.

Make it Gourmet

Swap out lettuce for arugula or spinach. Use artisan buns. Add aioli or a garlic-lime mayo for a chef-level twist.

Serve Open-Faced

For a lighter version or presentation flair, serve the sandwich open-faced with extra grilled pineapple and a drizzle of sauce on top.

Expert Tips to Perfect Your Hawaiian BBQ Chicken Sandwiches

Crafting the ideal Hawaiian BBQ Chicken Sandwich is all about the balance of flavors, textures, and preparation techniques. These expert tips will help you elevate the sandwich from good to unforgettable.

Use Fresh, High-Quality Ingredients

Fresh pineapple, crisp lettuce, and quality chicken make a noticeable difference. Avoid pre-cut or canned ingredients when possible, especially if grilling.

Balance Sweet and Savory

The sweetness of pineapple and BBQ rub can become overpowering if not balanced with savory or acidic components. Adding red onion, pickles, or a squeeze of lime helps round out the flavors.

Marinate for More Depth

For added flavor, marinate the chicken in a mixture of pineapple juice and a tablespoon of BBQ rub for at least an hour before cooking. This enhances both tenderness and flavor.

Rest the Chicken Before Slicing

Let the cooked chicken rest for at least 5 minutes before assembling. This keeps the juices inside the meat and prevents soggy buns.

Toast the Buns

Toasting the buns adds texture and prevents them from becoming soggy once the sandwich is assembled. Brush with a little butter or oil before toasting for extra flavor.

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Storage and Reheating Instructions

These sandwiches are best fresh, but you can prepare many of the components ahead of time and reheat them later without sacrificing flavor or texture.

How to Store Leftovers

• Chicken: Store cooked chicken in an airtight container in the refrigerator for up to 3 days.
• Pineapple: Grilled pineapple can also be refrigerated separately in a sealed container for up to 3 days.
• Vegetables: Keep lettuce and onions in the crisper, wrapped in a damp paper towel inside a resealable bag.
• Buns: Store in a sealed bag at room temperature for 2 days, or freeze for longer storage.

How to Reheat Properly

• Chicken: Reheat in a skillet over medium heat with a splash of water or covered in foil in a 300°F oven. Avoid microwaving, which can dry it out.
• Pineapple: Lightly reheat on a skillet or grill for best texture.
• Buns: Toast again before assembling to refresh texture and structure.

Pro Tip: Store each sandwich component separately to prevent sogginess and ensure the sandwich tastes freshly made when reheated.

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Frequently Asked Questions

Here are answers to the most common questions about Hawaiian BBQ Chicken Sandwiches, pulled from what people frequently search online.

What is a Hawaiian BBQ Chicken Sandwich made of?

It typically includes grilled or pan-seared chicken fillets seasoned with BBQ rub, pineapple glaze, grilled pineapple slices, red onion, lettuce, and a burger bun. The sandwich blends sweet, smoky, and savory elements.

Can I use canned pineapple instead of fresh?

Yes, but it’s recommended to use fresh pineapple for the best flavor and texture. If using canned, choose rings in juice rather than syrup, and grill them for caramelization.

Is this recipe dairy-free?

Yes, the base recipe is dairy-free. Just ensure the BBQ rub and buns do not contain hidden dairy ingredients. Always check labels if you have dietary restrictions.

What kind of BBQ sauce works best?

A sweet and smoky BBQ sauce pairs best with pineapple. KC Masterpiece Sweet Honey BBQ Sauce is ideal, but any quality sauce with a honey or brown sugar base works well.

Can I make this recipe ahead of time?

You can prepare the chicken, glaze, and grilled pineapple in advance and store them separately. Assemble the sandwich just before serving for the best results.

What’s the best bun to use?

Brioche buns are the top choice due to their light sweetness and soft texture. Pretzel buns or whole grain buns also work well. Toasting is highly recommended for structure and flavor.

How do I keep chicken sandwiches from getting soggy?

Let the cooked chicken and pineapple cool slightly before assembling. Toast the buns, and place lettuce beneath the chicken to create a moisture barrier.

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Final Thoughts

The Hawaiian BBQ Chicken Sandwich is a flavorful twist on a classic BBQ favorite. With its unique balance of sweet grilled pineapple, smoky BBQ-glazed chicken, and fresh vegetables, it delivers satisfying texture and bold flavor in every bite. Whether you’re serving it at a cookout, preparing a casual family dinner, or making it part of a summer menu, this sandwich fits the moment.

Customize it to your taste by adding spicy elements, trying different cheeses, or switching up the toppings. However you build it, one thing remains the same—this sandwich brings tropical flavor and BBQ charm together in a way that never disappoints.

For more BBQ and chicken sandwich recipes, visit our Chicken Recipes section or explore BBQ Grilling Tips from the USDA for safe cooking practices.